Home » The A-Z of Conditioning Monitoring Equipment

The A-Z of Conditioning Monitoring Equipment

by Parker R. Brody

During your schooling days, when you were going through your economics chapter, there came a topic – “Factors of Production”. This factor of production is an essential concept to drive an economy, especially in the secondary sector. However, one can see its application even in the primary and tertiary sectors and others as well. Among all the components of this production, there are materials, which consist of industrial machines and heavy types of machinery. Maintaining these appliances needs proper attention. Otherwise, it will lead to paying a hefty cost to resolve any issue if not detected at the earliest. With time, there is a series of development of condition monitoring equipment that allows a concrete and proper evaluation of these machines and gives prior information on the technical bug or glitch. But how do such instruments work? Let’s understand here.

About Condition Monitoring Appliances

Condition monitoring is a sort of maintenance methodology or approach that tests the health profile and safety conditions lying or attached with instruments you are using in industries, commercial establishments, or residential properties. The instruments mainly comprise some in-built sensors or the ones attached, linked, or connected with them. These sensors read the data consistently through and compare the same with the standard values from time to time. One can visualise such data over the visual screen through some software applications. Any change in the data during the comparison will generate alerts or signals over this software tool and will help people like you, who are the essential stakeholders, take immediate actions regarding the same. Hence, every crucial mechanical operation in a plant can have a thorough overview at any time juncture. Such equipment can also suggest corrective action if the error is known to it. 

Benefits of Condition Monitoring Equipment

Condition Monitoring devices come with several benefits, one of which is that it keeps the safety net intact in an organization. Gone were the days when industrial accidents were a common phenomenon. Hence, there is an assurance that hardly any instance of mishap will occur in an industrial plant. Next comes the reduction of downtime if any accident happens, and thus, the productivity of industries will increase. In a nutshell, the adoption and installation of these testing instruments will reduce the risk and help to deter them in the best possible manner. Therefore, one will also see that it reduces the repair costs as well. The biggest reason for downtime is the machine failure, regarding which the prior signaling system is already present with alternative measures. In addition to this, one can witness durability and prolonged machinery lifespan.

Which data gets collected while monitoring and how?

The sensors that are basically working as an instrument to understand some of the parameters linked with the appliance try to accumulate those attributes’ data, which includes the rotor speed, temperature, vibration, changing rates, etc. Such data then gets collected to the memory from where it is processed and compared against the baseline information available and assessed the current condition and situation accordingly. These sensors are part of the modern-day Internet of Things (IoT) that makes the entire testing instrument highly modernised and advanced with better communication components and allows you to access information from anywhere, apart from visualising them in the plant monitoring station. With the advent of IoT and its adoption in these testing gadgets, one can observe that the diagnostic analysis helps make a properly informed decision regarding the changes happening in any part of the plant. 

Conditioning Monitoring is not a disruptive technology but an additive methodology that helps key stakeholders to keep a check over the mishaps that can occur in an industrial plant at any point in time. 

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